The process problems that need to be solved in integrated die casting mainly include the following points:
1. Material selection: Select suitable die-casting materials, such as aluminum alloy, magnesium alloy, zinc alloy, etc., to meet product performance requirements.
2. Die casting machine selection: Select a suitable die casting machine based on product size, weight, and production requirements to ensure production efficiency and product quality.
3. Die casting mold design: Design a reasonable die casting mold, including gates, risers, cooling systems, etc., to ensure good casting filling, uniform solidification, and reduce casting defects.
4. Process parameter optimization: Optimize die casting process parameters, such as filling speed, filling time, holding time, cooling speed, etc., to improve the dimensional accuracy, surface quality, mechanical properties, etc. of castings.
5. Mold temperature control: Control the mold temperature to ensure the solidification process of castings in the mold, reduce casting defects, and improve casting quality.
6. Die casting process monitoring: Adopting a real-time monitoring system to monitor and record the parameters during the die casting process, timely discovering and solving problems in the production process.
7. Post treatment process: Design a reasonable post treatment process, such as deburring, polishing, heat treatment, surface treatment, etc., to improve the surface quality and performance of castings.
8. Production efficiency improvement: Optimize production processes, improve automation, reduce manual intervention, and lower production costs.
9. Environmental Protection and Energy Conservation: Adopting environmentally friendly and energy-saving production processes and technologies to reduce environmental impact and improve resource utilization.
10. Product quality control: Establish a sound quality management system, strictly monitor product quality, and ensure stable and reliable product quality.